Precision Forging Customization for Aerospace & Automotive Industry
Aerospace equipment manufacturing and automobile production are typical high-precision, high-standard and high-safety core manufacturing fields in the global industrial system, which put forward extremely strict and rigorous requirements on the dimensional precision, structural stability, mechanical performance and safety reliability of forging parts. As a professional custom forging parts manufacturer focusing on high-standard supporting customization for aerospace and automotive industries, we have accumulated rich targeted industry customization experience and mature production technology system after years of in-depth cultivation. Different from ordinary industrial forgings with low precision and loose standards, aerospace and automotive customized forgings have ultra-strict control indicators in terms of dimensional tolerance, surface finish, material component stability and long-term fatigue resistance. We adopt international leading precision die forging technology and ultra-fine finishing processing technology, which can control product dimensional tolerance within micron-level precision range, effectively eliminate surface burrs, scratches and micro-defects, and ensure that customized parts have ultra-high precision, ultra-high structural strength and lightweight structural characteristics, fully meeting the ultra-high-standard supporting manufacturing demands of aerospace equipment and modern automobiles.
Aerospace Precision Forging Customization Solutions
In the aerospace manufacturing field, our high-precision customized forging products cover aircraft main body structural parts, landing gear load-bearing accessories, engine fixed mounting parts, turbine precision components and other core key safety parts. Aerospace equipment operates in extreme working environments of high-speed flight, high-temperature combustion and high-load bearing for a long time, so we exclusively select high-grade titanium alloy, aviation aluminum alloy and ultra-high-strength alloy steel materials for targeted customized production. We adopt precise integral die forging forming technology and professional vacuum stress-relief heat treatment process to completely eliminate internal processing stress of parts, greatly improve the structural stability and long-term fatigue service life of products, and realize lightweight structural design of aerospace equipment on the premise of ensuring ultra-high structural strength and operation safety. All aerospace-grade customized forgings will undergo strict full-scale nondestructive testing before leaving the factory to ensure zero internal defects and zero potential safety hazards, fully complying with the ultra-high safety and reliability standards of global aerospace equipment manufacturing.
Automotive Forging Customization for New Energy & Traditional Vehicles
For the global automobile manufacturing industry, we provide professional customized forging supporting services covering traditional fuel vehicles and new energy electric vehicles, with product lines including precision transmission gears, engine crankshafts, drive axle shafts, chassis suspension load-bearing parts, new energy motor structural forgings and battery safety bracket forgings. Aiming at the core development demands of lightweight, energy saving and endurance improvement for new energy vehicles, we actively optimize forging structure design and material component ratio, independently develop high-strength and lightweight aluminum alloy and magnesium alloy forgings, effectively reduce the overall body weight of new energy vehicles, reduce vehicle energy consumption and significantly improve vehicle cruising range. For power system core forgings of traditional fuel vehicles, we focus on improving product wear resistance, impact resistance and high-temperature stability to ensure the long-term stable and efficient operation of automobile power systems. All our automotive customized parts strictly meet international automobile industry quality certification standards, with high product consistency and good interchangeability, fully suitable for batch supporting production and assembly of major automobile OEMs.
High-Standard Quality Inspection & Traceability System
Aerospace and automotive forgings belong to key safety components directly related to equipment operation safety, so we have established a complete full-life cycle quality traceability management system for all customized products. From raw material procurement and warehousing inspection, intermediate processing and production to finished product inspection and delivery, every link is equipped with detailed digital data records, realizing full-process traceability and retrievability of product quality information. Our factory is equipped with professional high-precision testing equipment such as three-dimensional coordinate detector, ultrasonic nondestructive flaw detector and high-precision hardness tester, which can complete micron-level dimensional detection and comprehensive mechanical performance analysis of customized products. Before product delivery, all customized parts will undergo multiple rounds of sampling inspection and full inspection to achieve zero-defect product delivery. With ultra-high-precision customization capability and strict standardized quality management system, we have become a stable and reliable supporting manufacturer for many well-known global aerospace and automotive enterprises.